Germany · Automotive aftermarket
Private-label car cover range
Rebuilt a 24-SKU sedan and SUV range around 600D Oxford, with German-language retail packaging and barcode compliance.
Claim rate cut from 2.1% to 0.4% in two seasons
About us
A cover factory, not a trading company
Cutting, stitching, seam sealing, testing and packing — all under one roof in Chibi, Hubei. We have been supplying distributors and marine brands since 2009.
Our story
Built on pattern accuracy
XCTEXPRO started in 2009 as a small sewing workshop supplying domestic car-accessory shops. The turning point came in 2013, when a German distributor returned an entire container because the mirror pockets sat 15 mm off. We rebuilt the pattern room from scratch — investing in 3D scanning, CAD grading and a controlled sample archive.
Today that same discipline runs across 12 volume SKUs and dozens of private-label programmes. We still keep every approved pattern on file, so a reorder three years later fits exactly like the first shipment.
We are deliberately a manufacturer rather than a trading company: no subcontracted stitching, no swapped fabric grades, no surprises between the sample and the container.
2009
founded
1,200+
patterns on file
40+
export markets
Cutting floor
Sewing lines
Fabric lab
Packing area
Production process
Seven controlled stages, one facility
Every stage has a documented checkpoint and a photo record attached to your order file.
1
Fabric inspection & lab dip
Incoming rolls checked for width, weight and shade continuity. Pantone matching approved before cutting.
2
Pattern making & grading
3D scan or CAD drawing, graded to each size, then a muslin test fit on a physical vehicle where possible.
3
Automated cutting
CNC cutting tables with nesting software to control grain direction and minimise waste per roll.
4
Stitching & reinforcement
Double- and triple-stitched stress points, bound edges, and fleece lining at contact areas.
5
Seam sealing
Hot-air taped seams on all horizontal joins — the single biggest factor in real-world waterproofing.
6
Hardware & fitting
Elastic hems, buckle straps, ventilation grommets, reflective strips and antenna patches fitted to spec.
7
Final QC & packing
AQL 2.5 inspection, measurement against the approved size chart, then private-label packing and carton drop test.
✓
Export documentation
Commercial invoice, packing list, COO / FTA certificates, and FBA labels prepared by our in-house team.
Quality control
Four gates before a carton is sealed
Our claim rate on the 600D outdoor range sits below 0.4% across European and North American accounts. That number comes from catching defects early, not from replacing them later.
A
Incoming material
Every roll: weight, width, hydrostatic head and shade. Rejected rolls return to the mill.
B
In-line inspection
First-off approval, then hourly stitch-density and seam-tape adhesion checks on each line.
C
Final AQL 2.5
Random sampling per carton, measurement against the approved chart, photo report issued to the buyer.
D
Pre-shipment audit
Carton drop test, barcode scan test, and container loading photos before the seal is applied.
| Test | Standard | Frequency |
|---|---|---|
| Hydrostatic head | AATCC 127 | Every lot |
| Tear strength | ASTM D5587 | Every lot |
| Colour fastness | ISO 105-B02 | Per colour |
| Abrasion | ASTM D4966 | Per fabric grade |
| Seam strength | ISO 13935-2 | Hourly |
| Cold crack | ASTM D2136 | Per season |
ISO 9001:2015Quality system
BSCI AuditedSocial compliance
SGS TestedThird-party lab
OEKO-TEX 100Fabric safety
Certificates and test reports are available on request for your compliance file.
Cooperation cases
Three programmes we can talk about
Names shortened at customer request. Full references available during a video call.
Italy · Marine distributor
Full boat cover line from hull drawings
Patterned 18 hulls across speedboat and flybridge segments, with solution-dyed fabric and stainless hardware.
18 patterns approved in 6 weeks
USA · Outdoor retail
Amazon FBA launch programme
Low-MOQ trial run of 100 pcs per SKU, FBA labelling, poly-bag and insert-card design handled in-house.
Scaled to 14 containers in year one
Want to audit us before ordering?
We welcome third-party inspections and can arrange a live video walk-through of the line making your product.